Physical security solutions have more than proven their worth in ensuring food safety in manufacturing facilities. Key among them are access control systems; their ability to securely manage who can and cannot enter various areas of a facility guards against risks that could undermine the integrity of the entire food supply chain and threaten public health. In this blog, we take a closer look at the pivotal part access control systems play in the context of food manufacturing.

The consequences of NOT controlling who can access sensitive areas in these facilities could be catastrophic. Unauthorized access to any sensitive area – from laboratories to storge units to production floors – could result in contamination or tampering and pose huge risks to public safety. Access control systems serve as the first line of defense against these vulnerabilities by regulating and monitoring entry points, allowing only authorized personnel to enter designated zones.

The anatomy of access control systems is multifaceted; they use a variety of technologies and components. They include:

Keycards and Fobs: Traditional, but tried and true, these types of access credentials have been around a long time and withstood the test of time. Keycards and fobs are electronic devices that allow authorized users to unlock doors and are a popular keyless entry system for hotels, businesses, apartments, industrial facilities, and other types of buildings. Because they’re customizable, administrators can grant or revoke access privileges quickly. This ability is essential important in manufacturing environments.

PIN Codes: Keypad readers allow personal identification numbers (PINs) to be used as access credentials. PINs have become very common in electronic access applications and are used everywhere from alarm panels to banking to telephones. PINs add an additional layer of security, especially when combined with other access control methods. This type of two-factor authentication improves the overall strength and reliability of the system.

Biometrics: Biometric access control, such as fingerprint or iris recognition, has taken on a lot of traction over recent years and offers a very high level of security.  Because it identifies individuals by their own unique characterstics, credentials cannot be lost, stolen, or duplicated. In a food manufacturing setting, where stringent control is essential, biometric systems provide an extra layer of authentication.

Access control systems in food manufacturing have proven their worth and been instrumental in mitigating risks and ensuring compliance with industry standards. Here are just a few real-world examples:

Case Study: Contamination Prevention

A food processing plant sought to enhance food safety by preventing contamination during production. They implemented a comprehensive access control system to regulate entry into processing areas. Biometric scanners were deployed to ensure that only trained personnel with the necessary hygiene clearances could access these critical zones. The result was a drastic reduction in the risk of contamination, contributing to improved product quality and compliance with food safety regulations.

Case Study: Inventory Security

A large-scale food storage facility integrated keycard access control to safeguard its inventory. With access limited to authorized personnel only, the facility experienced a significant reduction in the incidence of theft and unauthorized handling of products. This not only cut losses, it also protected the integrity of the stored food items.

NextGen is deeply experienced in implementing access control systems; it requires strategic planning and adherence to best practices. We can help you define and segment different zones within your facility and determine how to best assign access privileges based on job roles and responsibilities. We will work with you to conduct regular audits of your access control logs to identify any abnormalities or suspicious activities. And your access control system can be integrated with other security systems, such as video surveillance, to enable better monitoring and incident response.

When it comes to food manufacturing security, access control systems provide a formidable line of defense against risks and threats and uphold the trust of consumers in the safety and quality of the products they produce. In our next blog post, we’ll explore how video surveillance systems also help support a secure and vigilant food production environment.